Various masking caps and plugs of silicone and EPDM rubber

Rubber Materials Guide

Rubber Material Guide

Find the best rubber material to use for a given application as it applies to the finishing / coating industry and masking projects.

In the 20th century, synthetic products were developed as a means to have rubber-like properties while adding improved characteristics that natural rubber lacked. These other rubber-like materials are advantageous to use for certain situations, such as their contact with certain liquids like acids or hydrocarbons, high temperature resistance or abrasion to name a few.

The charts below show important information about the best rubber material to use for a given application as it applies to the use of masking plugs and caps in powder coating, anodizing, plating, painting, ecoating and other finishing applications. Check out the typical rubber materials Viadon both stocks (Silicone / EPDM) and can have made (Neoprene) and compare how they very often outperform natural rubber.

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Temperature Range

Temperature Silicone EPDM Neoprene Natural Rubber
Maximum Intermittent (°F) 600 350 305 195
Maximum Continuous (°F) 410 250 210 175
Minimum (°F) -75 -60 -40 -40

Mechanical Properties

Property Silicone EPDM Neoprene Natural Rubber
Hardness Range (Shore A) 30-80 40-85 40-85 40-85
Elongation 300 350 400 600

Resistance Characteristics

Property Silicone EPDM Neoprene Natural Rubber
Abrasion Poor Good Good Excellent
Compression Set Good Good Fair/Good Good
Tear Poor Fair/Good Good Good/Very Good
Flame Good Poor Very Good Poor
Gas Permeability Low Low Low Fairly Low
Electrical Insulation Excellent Excellent Fair/Good Good/Very Good
Acids (Diluted) Good Very Good Good Fair to Good
Acids (Concentrated) Fair Very Good Good Fair to Good
Aliphatic Solvents Poor Poor Fair to Good Poor
Aromatic Hydrocarbons Poor Poor Fair Poor
Ketones, etc. Fair Good/Very Good Poor Fair
Oil and gasoline Fair Poor Fair Poor
Animal / Vegetable Oils Good Good Good Fair
Water Good Excellent Good Very Good
Ozone Excellent Excellent Very Good Poor
Oxidation Excellent Very Good Very Good Fair
Weathering Excellent Excellent Very Good Fair