Custom Molded Mask 2

A unique multi-plug anodizing custom mask that saved time and money

Imagine, if you will, an automotive part requiring 15 total plugs of 5 very-slightly-different sizes that look the same at first glance... all needing to be placed in the same 4" by 4" area. Sounds like a nightmare, right? It was!

And then Viadon got involved with a unique solution that streamlined the process and vastly reduced the required labor time.

When Viadon first received information about this process, other engineers had proposed multiple, separate plugs to mask the 15 different holes in the brake part a major auto company was developing for a new line of their trucks. We looked at it and asked, "Wouldn't it be easier to put all the plugs on one part, then press them all into place?"

The customer agreed this was a worthwhile option to pursue, so we did. After a bit of trial and error (due to the end customer changing requirements) the final masking "pad" of multi-plugs was achieved. And the mask did exactly what it needed to do during the anodizing process, masking all 15 holes repeatedly, allowing for plug application and removal in a fraction of the time multiple, separate plugs would have required.

Viadon made the part with three locator pin cut-outs, and provided the mask over time in different colors, so the customer could use the masks for a specified period and then switch to a new color to ensure consistency of results.

Have a unique challenge for a masking requirement? Ask Viadon - we look at projects with a bit different perspective that saves time and money for our customers.

Material

silicone

Prototypes available

Request Tool Quote

Engineering

We help you design

Expert Support

Help choosing the right product

Custom Solutions

Need a custom plug or cap?

We provide custom masking for powder coating, anodizing, plating and more.

EPDM, silicone, FKM, Neoprene & other materials available
Capable of handling small & large quantities
Single cavity tooling for prototypes or small quantities
Multi-cavity production tooling for large quantities
Design Engineer on staff to assist with custom masking needs

Request Custom Quote

Related Products

600F Silicone, 350F EPDM°F

Custom Molded Parts

Let us help with your prototype, short run or large quantity custom silicone and EPDM rubber parts production. Compression molds for parts can be manufactured…

View Details

Custom Molded Mask 1

Precision Molded Masks for Aluminum Parts A customer required an aluminum part to be masked on both the inside, and on the very top of the part. Recognizing…

View Details

Custom Molded Mask 3

One of the challenges with masking tubes or other parts that trap air inside while the part needs to go through a curing oven is that air heats up. And if you…

View Details

600°F

Custom Molded Mask 4

One of the tricky aspects of designing custom molded parts is anticipating how the mask will work for the given application or part. In this case, there is a…

View Details